Egyptian Quarries :
Marble has been an important building material for several Eras. Thanks to the precision of modern technology, Marble has become increasingly accessible and affordable for consumers, We have capability of getting all
the Egyptian Marble and Granite Material at any time upon Client's request, Marble Located at Suzie City (Galala), South Sinai (Sinai Pearl, Pelrato Royal), North Sinai (Meli Brown, Golden Sinai), Upper Egypt (Sunny) and Granite available in Upper Egypt
Stock Yard :
we proud to say that we are always has stock available all year from our quarries, to obey your order request without delay or excuses or any quarry circuital situation
Dressing of Marble Blocks :
Extraction process, we use a process known as "wire sawing" to gently separate the marble. First, two 3” wide holes are drilled perpendicularly to each other. When the holes connected, a heavy-duty wire embedded with artificial diamonds is fed through them and secured to a flywheel, forming a loop. A powerful engine applies massive torque to the flywheel, which circulates the diamond-embedded wire at a very fast rate.
Because the diamond is much harder than the marble, the friction quickly wears it away, leaving a smooth cut plane. After wearing all the way through, another perpendicular hole is drilled and the process is repeated, cutting away the other vertical plan. For the horizontal plane, the wire saw cuts about 80 percent of the marble away, leaving a circle in the center remaining. At this point, the wire is removed and a hydraulic excavator machine forces a wedge into the horizontally-cut planes to break the vertical plane free. Finally, a crane loads the piece onto a truck or rail car for a transport to the Factory; then we cut the marble block from all the sides to be leveled (if needed)
Sawing Process :
In the fabrication factory, the piece is loaded onto a platform with hydraulic lifts underneath. Above this platform is the "gang saw machine" a row of dozens of 10 to 15 feet long steel saw blades connected to a crankshaft via pistons. A giant engine turns the flywheel, which turns the crankshaft and moves the saw blade back and forth horizontally at an incredible rate. Each saw blade is spaced according to the desired thickness of the resulting slabs, usually common 2 cm or 3 cm. As the blades saw back and forth, the hydraulic lifts push the block up into them, cutting the slabs. Once complete, two workers will gently tilt out each slab, attach a special clamp to it and use a ceiling-mounted winch to lift it into the finishing area
Machinary :
Bridge cutting machines,Gang saw 80 blades, Polishing machines, Calibration head, Monolama.
Resin Treatment Machine Procedures:
Excess resin on the surface is lapped off to enhance the strength and surface finish of the slab
Polishing Machine Procedures :
The slab is laid face down and a machine with a finely-graded, diamond-encrusted abrasive pad grinds down the surface of the slab until it is smooth and vaguely reflective. A worker then sprays on a uniform coat of epoxy sealer onto the surface and leaves it to dry for 48 hours. Then ship out to the Clients if requested Slabs.
